|
Glass Process
A BRIEF DESCRIPTION OF THE GLASSMAKING PROCESS
NOTE: This information has been found in a file of old Club Newsletter – this one from the Northern California Club, dated 1989.
The chart was compiled by one Art Edwards of Fenton Art Glass Co. …..It is certainly worthy of reprint here. Enjoy!
A BRIEF DESCRIPTION OF THE GLASSMAKING PROCESS
|
ACTIVITY
|
AT WHAT TEMPERATURE
|
REQUIRES HOW MUCH TIME?
|
Ingredients weighed and mixed
|
at room temperature
|
approx. 30 minutes
|
Loaded into melting furnace
|
approx. 2000 deg. F.
|
approx. 5 minutes
|
Melting and refining takes place
|
approx. 2500 deg. F.
|
10-35 hours,
depending on type of glass and type of furnace
|
A group of men make glassware. They draw the glass from the furnace in
gobs ranging in size from 3 oz. to 90 oz. In some factories the glass flows from the furnace into forming machines on a
lower level.
|
approx. 2000 deg. F.
|
Men work 8 hour shifts
|
Each gob is formed into a basic shape by a man using air or mechanical force. In factories making less complicated shapes
or higher quantities, this forming is performed by machines.
|
approx. 2000 deg. F.
|
5 to 50 seconds
|
The basic shape is reheated and changed to the final shape.
|
1800 deg. F.
|
20 to 60 seconds
|
The piece is put in an annealing lehr to strengthen the glass and to cool it off.
|
1000 deg. F. to room temperature
|
1 hour to 6 hours or longer
|
The piece is then inspected, packaged and shipped.
|
room temperature
|
1 day to weeks
|
The main ingredients used and their approximate percentage of the total batch are:
Sand (SiO-2) 75%
Soda Ash (Na-2-CO-3) 15%
Lime (CaCO-3) 9%
Some manufacturers substitute potash for soda ash, and barium or borax for lime. In some opaque glasses, fluorspar and feldspar are substituted for lime.
|

The color controlling ingredients are mixed in with the main ingredients before melting. Some of the material used to create certain colors are:
|
MATERIALS
|
COLOR PRODUCED
|
Uranium
|
Yellow
|
Cobalt
|
Blue
|
Sugar and Iron
|
Amber
|
Neodymium
|
Pink
|
Iron
|
Green
|
Gold
|
Red
|
Selenium and Cadmium
|
Orange
|
Selenium and Manganese
|
Crystal
|
Alumina and Fluorine
|
White
|
 |
COLOR
|
COLORANT
|
Burmese
|
Pure gold and Uranium Oxide
|
Custard
|
Uranium Oxide
|
Amethyst
|
Manganese Dioxide
|
Ruby Overlay
|
Gold and Crystal Glass
|
Blue Satin
|
Copper Oxide
|
Cranberry Opalescent
|
Gold and Calcium Phosphates
|
Colonial Blue
|
Copper
|
Colonial Amber
|
Sugar
|
Should you care to contact the Frys, their email address is:
Search Carnival Glass 101
Our other sites you may enjoy:
Everything you EVER wanted to know about Indiana Glass
Great Reference for Newer Carnival Glass.
Complete Glassware Catalogs Available to Download
Questions? Comments? Suggestions? Broken Links? Corrections?
Your Friendly Webmaster is here to help!
|